1m Cable Drag Chain Wire Carrier-50 X 18mm

1m Cable Drag Chain Wire Carrier (50 x 18mm) is an indispensable component for dynamic automation systems, meticulously engineered to protect and guide flexible cables and hoses connected to moving parts. This specific carrier, featuring a large 50 mm internal width and 18 mm internal height, manages and organizes a substantial bundle of wires, significantly preventing entanglement, wear, and mechanical damage caused by continuous flexing and abrasion. Consequently, integrating this drag chain extends the service life of expensive internal wiring, guaranteeing consistent signal and power transmission, particularly in high-speed or high-cycle industrial environments. Furthermore, its modular design allows you to easily adjust the length and insert or remove cables along the entire run, ensuring simplified maintenance and system upgrades.

Key Features:

• High Internal Capacity: The generous internal dimensions of 50 mm x 18 mm accommodate a large number of power cables, signal lines, and pneumatic/hydraulic hoses simultaneously.
• Modular Link Design: Links easily snap together or apart, allowing you to quickly customize the length or replace damaged sections without needing specialized tools.
• Snap-Open Crossbars: Crossbars along the chain’s length open on the top and bottom, facilitating fast and easy installation or repair of cables and wires within the carrier.
• Durable Construction: Constructed from high-strength reinforced nylon (PA66), the chain offers excellent resistance to abrasion, chemicals, and extreme temperatures.
• Noise Reduction: The smooth, articulated movement of the links provides low-friction operation, thereby reducing operational noise compared to unprotected cables.

Technical Specifications:

• Internal Width (W_i): 50 mm
• Internal Height (H_i): 18 mm
• Bend Radius (R): Typically 75 mm to 100 mm (Consult specific model drawing)
• Maximum Travel Speed: ≤ 10 m/s (Dependent on application and cable load)
• Maximum Acceleration: ≤ 50 m/s² (Dependent on application and cable load)
• Operating Temperature: −40°C to +125°C

Mechanical Specifications:

• Material: Reinforced Nylon PA66
• Chain Type: Closed (Enclosed) with Snap-Open Crossbars
• Total Length Supplied: 1 meter (1000 mm)
• Link Design: Interlocking, non-conductive, and corrosion-resistant.
• Mounting: Includes a pair of end connectors for secure attachment to static and moving machine components.

Dimensions:

• External Width (W_e): ≈ 65 mm (Varies slightly by manufacturer)
• External Height (H_e): ≈ 28 mm (Varies slightly by manufacturer)
• Pitch per Link (P): ≈ 35 mm (The length of one link)
• Weight per Meter: ≈ 0.8 kg (Empty weight)

Pinout and Wiring:

• End Connector (Fixed End): Securely attaches the drag chain to the static base of the machine.
• End Connector (Moving End): Fastens the drag chain to the carriage or moving axis, allowing the chain to follow the motion.
• Internal Separation: We recommend that you use internal separators (sold separately) to group power, signal, and data cables, preventing crosstalk and wear.
• Fill Ratio Note: Always aim for a fill ratio of 70% or less to ensure the cables and hoses have adequate space to move freely and avoid stress.

Datasheet Reference:

• Download igus E-Chain Technical Specifications (Equivalent Series)

Commonly Used in:

• CNC Machines: Essential for guiding cables to the spindle or moving gantries in milling and routing systems.
• 3D Printers: Used on the X, Y, and Z axes to manage wiring for stepper motors and heated beds.
• Industrial Robotics: Managing power and control cables along articulated robot arms.
• Automated Warehouse Systems: Protecting cables that run along linear guides and conveying equipment.

Applications:

• Cable Protection: Shielding cables from external hazards such as hot chips, oil, debris, and mechanical impact.
• Motion Management: Defining the precise bend radius and travel path for cables to ensure their maximum lifespan during rapid, repetitive movement.
• Aesthetic Organization: Providing a clean, professional, and organized appearance to complex machinery and automated assembly lines.

Equivalent Models:

• igus E2-Mini Series: Functionally similar chain systems designed for medium loads and travel distances.
• C-Track (Various Manufacturers): Other drag chain series with comparable internal height and width specifications.
• Type 25x18mm Nylon Carrier: Generic classification often used for interchangeable parts with these specific internal dimensions.

Package Includes:

• 1 x 1-Meter Length of Cable Drag Chain Wire Carrier (50 x 18mm)
• 2 x End Connector Brackets (1 Fixed, 1 Moving)